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Home ProductsCNC Gear Shaping Machine

Three Axis CNC Gear Shaping Machine For Non Circular Gears And Plate Cams

Good quality CNC Gear Cutting Machines for sales
Good quality CNC Gear Cutting Machines for sales
It’s really good to work with them,other than quality product,they always give out some amazing ideas,which surprise me a lot.

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Three Axis CNC Gear Shaping Machine For Non Circular Gears And Plate Cams

China Three Axis CNC Gear Shaping Machine For Non Circular Gears And Plate Cams supplier

Large Image :  Three Axis CNC Gear Shaping Machine For Non Circular Gears And Plate Cams

Product Details:

Place of Origin: CHINA
Brand Name: JJR
Certification: ISO9000
Model Number: YK5150A/YK5150A-A

Payment & Shipping Terms:

Minimum Order Quantity: 1set
Packaging Details: in wooden cases
Delivery Time: 1month
Payment Terms: T-T , L/C
Supply Ability: 50sets/month
Detailed Product Description
Model No.: YK5150A-A Maximum Module Of Work: 8mm
External Maximum Diameter Of Work: 500mm Internal Maximum Diameter Of Work: 500+cutter Diameter
Maximum Face Width: 170 Maximum Length Of Cutter Stroke: 200mm
Diameter Of Worktable Surface: 550mm Distance Between Axes Of Cutter And Work Spindles: 0-340
Diameter Of Mounting Journal Of Cutter: 31.743mm

Three Axis CNC Gear Shaping Machine For Non Circular Gears And Plate Cams:

 

Quick Details:

 

The machine is designed to operate as a CNC Gear Shaper for the production of gears used in automobile, military product, construction machinery and machine tool industries, etc. It is mainly used for cutting internal and external spur gears, different type of non-circular gears and plate cams. When using a special cutter, various type of gear couplings and involute splines can be produced. If a helical guide is adopted,  helical gears can be cut and when a tilt worktable is equipped, counter-tapered tooth gears and the tapered clutches can be manufactured.

The machine is characterized by high machining accuracy, excellent rigidity, low noise level and easy workpiece loading and unloading.

 

 

Descriptions:

 

1)   The machine is a longitudinal layout with compact structure and nice appearance. The machine adopts oscilated cutter relieving and radial feed of worktable. All the machine bed, the column, the cutter head and the worktable are with better structural and driving rigidities.

 

2)   It is a CNC machine with three-axis simultaneous control for cutter spindle rotation (X-axis), worktable rotation (Y-axis) and radial feed of worktable (Z-axis).

 

3)   A frequency-variable motor is used for the main drive of the machine. In order to ensure the sufficient cutting force at a low speed and a large feedrate, a low-speed position and a high-speed position are equipped in the transmission box. The speed change will be controlled hydraulically. The strokes per minute of the cutter may be preset in the machine program, and the cutter will be stopped at the top position automatically.

 

4)  A new type of double-roller and two-way relieving mechanism is used for the excellent, reliable and lower noise relief of cutter and it is easy for setting the relieving direction.

 

5)  The high accuracy worm gear and variable tooth thickness worm set is used for cutter head drive and worktable drive respectively.

 

6)   An angular cutter relieving function is available for column, so as to prevent the cutter inference with the workpiece.

 

7)   1~5 cuts may be designed for the work cycle.

 

8)   Gears machined on this machine may reach Grade 6 of the GB Standard.

 

9)   Special fixtures, a tailstock center for cutting the shaft gears and a helical guide may be designed and manufactured on requests of the customer.

 

10) In order to meet the cutting conditions for the special-shape parts, machine bed riser of different heights (100mm, 200mm and higher) may be equipped on the machine to give sufficient space for the workpiece loading and unloading.

 

11) Safety guards are provided for preventing oil spray out, easier operating and better reviewing, and an auto chip conveyor is adopted.

 

12) The machine is equipped with a CNC control system 802D-SL and servo system (SIEMENS), or the Oi CNC system control and servo system from FANUC Japan, and an independent sealed electrical cabinet which is with air conditioner.

 

13)  An independent hydraulic station is adopted for the machine for the timely oil return and to avoid oil mixture.

 

14)  The coolant system is provided on the machine with large volumn and multi-nozzle cooling of the workpieces for taking away the cutting heat and keeping the stable accuracy.

 

 

Specifications:

 

 

YK5150A

YK5150A-A

Maximum Module of Work

mm

8

8

Maximum Diameter of Work

External

mm

500

500

 Internal

mm

500+cutter diameter

500+cutter diameter

Maximum Face Width

mm

110

170

Maximum Length of Cutter Stroke

mm

130

200

Diameter of Worktable Surface

mm

550

550

Diameter of Worktable Hole

mm

120

120

Number of Cutter Stroke Per Minute (Stepless)

str/min

60~700

40~400

Adjusting Amount of Stroke Length

mm

10~40

(possible when the stroke 

length is within 90mm)

10~40

(possible when the stroke 

length is within 90mm)

Distance between Axes of Cutter 

and Work Spindles

mm

0~340

0~340

Distance between Bearing Surface 

of Cutter and Worktable Surface

mm

105~245

105~245

Diameter of Mounting journal of cutter

mm

31.743

31.743

Amount of Cutter Relieving

mm

≥0.5

≥0.5

Amount of Angular Cutter Relieving

mm

±30

±30

Diameter of Cutter Spindle

mm

90

90

Rotary Feed Per Stroke of Cutter 

(Stepless), Normal Operation 

(calculated diameter of cutter φ100 )

mm/str

0.01~2.5

0.01~2.5

Radial Feed Per Stroke of Cutter 

(Stepless), Normal Operation

mm/str

0.001~0.25

0.001~0.25

Angle of Helical Guide to be Mounted

 

≤±35°

≤±35°

Power of Main Motor

kw

11(Frequency variable)

11(Frequency variable)

Total Power of Machine

kw

25

25

Overall Dimensions(L×W×H)

mm

2255×1370×2360

2255×1370×2360

Weight of Machine

t

11

12

Three Axis CNC Gear Shaping Machine For Non Circular Gears And Plate CamsThree Axis CNC Gear Shaping Machine For Non Circular Gears And Plate Cams

Contact Details
Hengyong International Group Limited

Contact Person: Mr. Da Yong Sun

Tel: 86-022-87770668

Fax: 86-022-87770669

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